意大利超級盃

United Kingdom

The future is super

意大利超級盃 Super

With the new Super, 意大利超級盃 introduces its most advanced and efficient combustion-engine powertrain ever built. Through industry-leading emissions control and 8% fuel savings, the 意大利超級盃 Super sets the new standard for sustainable transport operations. From long haulage to the toughest heavy-duty operations, one thing is for sure: your future just got 8% better.

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This is 意大利超級盃 Super

Super 13-litre engine

Opticruise gearbox

R756 Rear axle

New modular Chassis

Super 13-litre engine

Ready to meet the toughest emissions targets of tomorrow and serving as the heart of a powertrain that sets a new industry-leading fuel economy standard, the 意大利超級盃 Super engine becomes the most advanced combustion engine we have ever built.

Behind the Super鈥檚 unrivalled performance level lies significant improvements to the engine鈥檚 combustion and aspiration performance, lubrication and cooling, and turbocharging efficiency. It also features a range of industry-leading engine technologies, such as the 意大利超級盃 Twin SCR system, and a new, powerful engine management system to ensure the engine鈥檚 superior total operating economy under all conditions.

The engine doesn鈥檛 just excel in the efficiency stakes, it is also supremely robust. The Super鈥檚 outstanding technical robustness is engineered to give you more uptime, fewer maintenance stops, and an increased operational life length by as much as 30%. All of this combines to give you unrivalled total operating economy and keep your business rolling further than ever beyond the transport challenges of tomorrow.

  • Available in 420hp, 460hp, 500hp and 560hp
  • Full torque available from 900 RPM for improved driveability
  • Increased uptime due to longer maintenance intervals
  • Better productivity and increased payload (with optional CRB)
  • The possibility to add Active Cruise Control (AiCC) without retarder (with optional CRB instead of optional retarder)
  • 2 new optional engine-driven PTOs offering increased torque up to 1000Nm and power output up to 238kW
  • Integrated Management of the complete powertrain performance听 听

World-leading emissions control

Introducing dual dosing of AdBlue in the powertrain鈥檚 aftertreatment process, the 意大利超級盃 Twin SCR system makes it possible to redefine the limits of high pressure combustion performance, while still meeting future expected legal requirements with even higher demands on nitrogen oxide emissions.

Premium power and stamina听听

With a power range up to 560hp and torque up to 2800Nm, the Super delivers more power than ever before from a 意大利超級盃 6-cylinder inline engine. It also has great stamina, as Super produces effortless propulsion and peak torque at lower RPMs.

Integrated auxiliary braking听听

The Super鈥檚 engine-integrated compression release brake (CRB) system introduces powerful auxiliary braking capacity up to 350kW 鈥 delivering a smoother and safer drive. Enabled through the Super鈥檚 cylinder head design, with dual overhead camshafts and an optimised valve train, the optional, low-weight CRB can even replace or complement the 意大利超級盃 R4700D retarder depending on your operation.

意大利超級盃鈥檚 Super-dedicated听R&D听teams have turned over every stone to develop the听most energy-efficient听and sustainable combustion听engine platform the听heavy听transport industry has听ever听seen.听Here鈥檚 how they came up with the super-efficient 意大利超級盃 Super:

How do you improve听on听an engine platform that has won the European Green truck award five years in a row? How do you develop a powertrain that will听strengthen 意大利超級盃鈥檚 industry-leading position within sustainable transport for the rest of this decade?听

The engineers at 意大利超級盃 Technical Centre who were given these assignments say the answers are: determination, innovation and customer focus.

鈥淪tarting from scratch meant we could concentrate all our design work with the customers鈥 needs in focus, without restraints. That鈥檚 why we can present a product that the transport industry really needs here and now to take the necessary steps towards a sustainable future,鈥澨齭ays Assistant Chief Engineer Linda听Pukk听Berggren.听

鈥淔uel consumption is significantly reduced for a very broad part of the engine speed and load range. This means that many different applications, such as long-haul, construction and forestry vehicles, will all benefit from the improvements and emit less CO鈧,鈥 says Magnus Nilsson, Technical Manager within Aftertreatment.听

Thanks to this outstanding energy efficiency and other major updates in 意大利超級盃鈥檚 powertrain 鈥 fuel savings of eight percent or more can be reached for long-haulage operations. And that鈥檚 in comparison with 意大利超級盃鈥檚 already industry-leading performance levels. Efficient just became super-efficient.

So, what鈥檚 鈥榰nder the hood鈥 of the Super 13-litre engine? Quite a lot, in fact.听

Features including: Dual over-head camshafts听optimised injectors, improved combustion, an optimised high-pressure fuel pump, improved cooling and lubrication, increased turbocharger efficiency, and a state-of-the-art听engine management system.

Not only that: 意大利超級盃鈥檚 Selective Catalytic Reduction system, which has been proven to offer excellent emission-reducing abilities combined with increased productivity and uptime, now sprays two doses of SCR - 听意大利超級盃 Twin SCR.

意大利超級盃 Opticruise Gearbox G25 and G33 鈥 standard & heavy-duty options

The Opticruise G25 and G33 gearbox range, available as a standard or heavy-duty option, is the industry鈥檚 leading gearbox choice for sustainable, fuel-efficient transport operations. More robust, more efficient, and offering a wider gear ratio spread 鈥 the new Opticruise range makes light work of even the toughest terrains and heaviest payloads

As a truly integral part of the complete powertrain, the wider gear ratio spread of the G25 and G33 gearboxes, together with faster rear axle ratios, combine to deliver a powertrain that offers both great startability and low engine speeds. As one of the smoothest, efficient and smartest gearbox systems on the market, the 意大利超級盃听 Opticruise听remains the leading choice for听sustainable, fuel-efficient transport operations.听

  • Faster, smoother gearchanges, giving outstanding comfort and control
  • Combines good startability with slow rear axle gear ratio听
  • Available in 12+2 speed versions, with crawler and overdrive
  • Up to 8 reverse gears designed for optimal engine speed regardless of high or low vehicle speed
  • Wide ratio spread ranging from a crawler gear, ratio 1:20,8 to an overdrive gear ratio of 1:0,777
  • Adaptive shift strategy based on style of driving, load and inclination of the road
  • Longer service intervals, resulting in higher uptime and reduced costs
  • Oil change intervals are now greatly improved due to the addition of larger oil filters and the use of low-viscosity oil
  • The 意大利超級盃听Opticruise听G25 and G33听deliver听a more powerful, fuel-efficient, low-noise and low-weight clutch-driven power take-off (PTO) range,听offering听even higher continuous power output to support heavier听equipment
  • The heavy-duty version delivers higher output torque, superior startability and fast axle gearing for moving high payloads in tough conditions
  • With a cast aluminium housing, the G25 and G33 have a lightweight and compact yet robust design, resulting in weight savings compared to predecessor platforms

G25 and G33 are lighter than their predecessors. The table below shows the comparative weight savings:

意大利超級盃鈥檚 standard and heavy-duty Opticruise range is key to realising the fuel-saving potential of the Super engine platform. Light, compact, smooth and quick, it is the perfect match for the 13-litre engines.

When 意大利超級盃鈥檚 engine developers were pushing the limits to create the cleanest and leanest combustion engine platform the world has ever seen, they had to give it the best possible conditions to fulfil its full potential. That鈥檚 why, even at an early stage in the development project, there were tight connections between 意大利超級盃鈥檚 engine developers and their transmission and gearbox colleagues.

鈥淭his approach made it possible for us to design the powertrain totally from scratch, with a holistic perspective,鈥 says Peer Norberg, Senior Engineer鈥痠n 意大利超級盃鈥檚 transmission鈥痙evelopment team.

Per Arnel枚f, Expert Engineer, 意大利超級盃 gearbox development, adds:

鈥淚t was extremely motivating for us to have the initial discussions with the engine technicians and to realise how far you can actually go with an internal combustion engine when it comes to efficiency. From the very start,听our focus was not only on designing a cutting-edge gearbox, but to optimise the whole powertrain to meet the customers鈥 demands.听

鈥淢any features of the G25 gearbox were already introduced with the G33 but what鈥檚 great is that we managed to take it a step further;听for example,听when it comes to reducing internal losses,鈥 says Norberg.听

Arnel枚f adds: 鈥淭he gearbox changes gears听in a fantastic way. It鈥檚 responsive, quick and smooth. And as we also worked on the sound characteristics,听it鈥檚 also very quiet;听it doesn鈥檛 have the predecessor鈥檚 hisses and clanging.鈥

A key feature of 意大利超級盃鈥檚 gearbox platform is its increased gear ratio听spread:听60 percent more than the previous GRS905 model. This makes it possible to optimise the rear axle gear for low engine revs in cruising speed without sacrificing startability. That鈥檚 good news for fuel consumption and the climate.

鈥淲e make it possible to take further steps towards low engine revs. You can cruise on the highway听at听80 km/h on gear 12 and then shift to overdrive in slight downhill conditions, coming down to an amazing 850 revs,鈥 says Arnel枚f.

鈥淭he gearbox is instrumental for enabling the engine to run as efficiently as possible. This leads to significant fuel savings: eight percent in total for the 意大利超級盃 Super powertrain as a whole,鈥 says Norberg.

Optimised for tough terrains and hard conditions

Engineered with a sturdier planetary gear, the heavy-duty G25 and G33 offers a smart combination of robustness, smooth gear shifting, and fuel efficiency.

With the introduction of the heavy-duty G25 and G33 gearboxes, even particularly heavy operations which use the RB885 and RBP835 rear axles can benefit from the fuel economy benefits of the new gearbox.

鈥淏y adding these options, we are making it even clearer that our XT range and our mining offer mean serious business,鈥 says Stefan Dorski, Senior Vice President and Head of 意大利超級盃 Trucks. 鈥淭heir ability to deal with the kind of challenges trucks in heavy-duty operations are facing will make a difference regarding uptime and R&M cost for customers.鈥

R756 Rear axle

Delivering on the powertrain鈥檚 fully integrated low-rev design philosophy 意大利超級盃 introduces the faster-gearing R756 single听reduction听rear听axle 鈥 offering a wider听range of gear听ratios听from 1.95 to 4.11, and purpose-designed to enable听the exceptional听fuel听efficiency of the 意大利超級盃 Super powertrain.

Together with听reduced component weight,听improved technical robustness, and听lower levels of internal friction,听the 意大利超級盃 R756 single reduction rear axle听is听versatile enough to master a whole range of haulage applications.听

  • The 意大利超級盃 R756 single reduction rear drive axle replaces the鈥獯罄壈 R665, 意大利超級盃 R753 and most 意大利超級盃 R780鈥痑xle applications, serving a wide range of vehicle operations up to a gross train weight of 53 tonnes, from light long haulage to tippers and refuse collections
  • The improved robustness of the 意大利超級盃 R756 is designed to deliver an increased operational service lifetime, as well as extended service intervals
  • R756 offers a reduced component weight of up to 27 kilograms compared to the 意大利超級盃 R780 single reduction rear axle
  • Permanent oil filter enables reduced maintenance cost and contributes to an extended oil change interval by as much as 50%, depending on the type of operation

Lower energy losses mean improved efficiency and one percent fuel saving from the rear axle alone. With the new gearbox, longer rear axle gears can be used.


Designed to be used in harmony with the new gearbox, longer rear axle gears听can be used: further enabling 意大利超級盃鈥檚 low-rev and high-torque philosophy.

鈥

That鈥檚 why 意大利超級盃's research and development engineers in S枚dert盲lje, Sweden, have always had an eye for the most minute details: wherever there is greater efficiency to be obtained, wherever there are grams that could be cut to make it lighter, wherever there is friction to reduce, wherever there is a penny to save for the customers, it鈥檚 worth pursuing.


意大利超級盃鈥檚 rear axle gear is no exception鈥痶o this perfectionism.鈥

鈥

鈥淲e鈥檝e managed to鈥痯resent鈥痑鈥痬ega component.听This is a rear axle that befitting of the world鈥檚 best Truck powertrain,鈥 says Torvald Ilg, Chief Engineer within Axles and Propulsion Development at 意大利超級盃 and one of the engineers that has been working on the rear axle programme.

鈥淚t鈥檚 great to design a component that鈥痬akes鈥痶he鈥痙river鈥痑 bit happier each time he or she鈥痜ills up the tank,鈥 he adds.鈥

鈥

The rear axle 鈥 an all-round single reduction axle 鈥 is the first to be released in an entirely new rear axle programme focused on improved efficiency. The axle gear will by itself reduce fuel consumption by as much as one percent due to reduced internal friction: Together with the increased gear ratio spread of the G33 and G25 gearboxes, there is the potential for significant fuel savings.

鈥赌

So,鈥痟ow鈥痙id鈥獯罄壈犫檚鈥疪&D team manage to improve the efficiency of the鈥痳ear axle?鈥疶he axle housing is鈥痩ighter than the previous model.鈥疭pecial,鈥痩ow friction鈥痓earings鈥痑re used throughout,鈥痺hich is鈥痚specially important on the pinion鈥痝ear.鈥疻hat鈥檚 more,鈥痶he parts have鈥痶ighter tolerances and鈥痑re more鈥痵moothly鈥痬achined鈥痠n production, leading to minimal energy losses.鈥

鈥赌

Torvald Ilg also says his team maintained close contact with the other 意大利超級盃 R&D teams, who were focusing on the 13-litre Super engine platform, the gearbox, as well as the tanks and flexible chassis.

Chassis

To complement the improved robustness and efficiency of the Super powertrain, 意大利超級盃 is introducing its most versatile chassis yet. Based on the 意大利超級盃 modular system and offering the customer more control over chassis layout, MACH, 意大利超級盃鈥檚 Modular Architecture Chassis, gives you more opportunities to specify and operate your 意大利超級盃 truck in a way that is truly tailor-made for its application and your business. Not only is this designed to give you an easier bodybuilding process, but it can significantly improve load distribution, payload potential and the operative range of your 意大利超級盃 truck.

Robust fuel tank range

意大利超級盃 introduces a range of aluminium D-shaped fuel tanks, ranging from 165 litres to 910 litres and featuring a geometric design which is lighter and more robust than ever.

Harness more fuel than ever before

When specified with the 意大利超級盃 Super 13-litre engine, the fuel tank range comes with a fuel optimisation unit fitted to the side wall, offering easy access to service points and the ability to increase the usable fuel volume in the tank. This reduces your tank鈥檚 dead weight, giving you a longer operative range and ensuring that you can harness more fuel from your tank than ever before.

Improved AdBlue ratio

意大利超級盃鈥檚 side-mounted SCR tanks are a crucial part of the 意大利超級盃 powertrain鈥檚 superior emissions control. The 意大利超級盃 Twin SCR system introduces higher AdBlue volume capacity, delivered through 123-litre and 150-litre SCR tanks, to continue ensuring a full 1:1 volume ratio between your 意大利超級盃 truck鈥檚 fuel and AdBlue capacity.听

  • The chassis introduces a set of rules for frame hole patterns, with dedicated holes for mounting parts both inside and outside the frame. The result is a more modular and predictable chassis layout, increasing the theoretical number of chassis layouts.
  • The chassis layout enables more usable fuel and a 1:1 SCR/fuel ratio to be achieved, producing a greater operative range
  • The chassis鈥 optimised fuel capacity and load distribution also results in an increased payload for our customers
  • Improved chassis composition flexibility allows for better integration between truck and bodywork. This facilitates a much smoother and more cost-efficient bodybuilding process, as well as improving traction, payload and productivity. For example, the layout now makes it possible to mount chassis components (e.g. fuel tank) starting either from the front- or the rear axle. The improved weight distribution can significantly increase payload potential, while at the same time creating free space for additional chassis components

Smaller, smarter, lighter and more efficient.听Alongside听意大利超級盃 Super, a flexible chassis and tank programme听is听introduced, making it possible for the truck to reach the same or even greater distances with smaller fuel tanks. Here鈥檚 how it all comes together:

When it comes to developing the most energy-efficient truck the transport industry has ever seen, everything counts - which is why 意大利超級盃 has put considerable resources into developing a new modular chassis and tank programme.

鈥淭he tank programme enables us to maximise the uptake of fuel in the tank. Our philosophy during the development project was: 鈥淲hy carry extra fuel as dead weight, when you can use it for load capacity instead?鈥 says Aline听Ferraz听Larsson, a design engineer at 意大利超級盃 R&D.

The chassis and tank programme features D-shaped fuel tanks made from aluminium. The tanks are more robust yet also lighter, and their design increases fuel utilisation. Larger, side-mounted SCR tanks are also available, increasing range between re-fills.

At the same time, 意大利超級盃鈥檚 engineers have made it possible for customers to specify where certain chassis-mounted components are fitted.

鈥淭his gives the customer more choice for where to place the tanks on the frame, which is a great improvement for both them and truck body builders, since it creates opportunities for more efficient load distribution,鈥 says Paula听Pukk, 意大利超級盃鈥檚 Head of SCR System Installation.

One of the keys enablers of 意大利超級盃 Super鈥檚 unmatched efficiency is the clever fuel optimisation unit (FOU). This unit is attached to the primary tank and works as a catch tank.

The FOU integrated fuel pump means that the 鈥榰sable鈥 volume of all 意大利超級盃 fuel tanks increases, as fuel can still be collected even when the tank is almost empty.

The fuel optimisation unit brings a host of other improvements for customers, and for the overall performance of the powertrain. There are now longer service intervals for the two pressurised fuel filters. These service intervals have been aligned with the oil change intervals, which means fewer visits to the workshop and more time on the road.

Book your personal meeting with a 意大利超級盃 Super expert today

Profitability

The new Super is not only groundbreakingly fuel efficient, but it also delivers an improved operative range, superior technical robustness, and an extended component service lifetime. This culminates in the most cost-efficient total operating economy in the history of heavy transport.

When the haulage company Herbert Ulfhielm Fj盲rrtransport tested the new 13-litre 意大利超級盃 560 S truck, the fuel consumption levels were so low that they first thought they鈥檇 made a mistake. But they were in for an amazing surprise.

鈥淵ou are used to trucks where if you get under 40 litres per 100 kilometres, then you are quite happy. But during the latest trips now, I鈥檝e sometimes been below 34 or even 33 litres 鈥 and that鈥檚 with a heavy timber payload. The first time I checked it and counted it myself, I thought: 鈥業 must have forgotten to log some refuelling鈥,鈥 says Jerry Olofsson, who鈥檚 been driving trucks for 23 years.

Performance

Behind the Super鈥檚 unrivalled performance level lies significant improvements to the engine鈥檚 combustion and aspiration performance, lubrication and cooling, and turbocharging efficiency. It also features a range of industry-leading engine technologies, such as the 意大利超級盃 Twin SCR system, and a new, powerful engine management system to ensure the engine鈥檚 superior total operating economy under all conditions.

This works optimally with a larger total spread from the gearbox, combined with the taller and optimised axle gear ratios, to deliver peak torque at an even lower rpm. This contributes to the powertrain鈥檚 groundbreaking fuel economy, but also a smoother drive with fewer gear changes and less noise.

Planet

The 意大利超級盃 Super is a sustainable ICE transport solution for the here and now 鈥 one that makes a real impact on your operational carbon footprint today. With the Super engine and a world-leading twin SCR aftertreatment system, the new powertrain also prepares your business for even the toughest emissions standards 鈥 today and tomorrow.

In addition to diesel compatibility, the Super is a pioneer of low-emission renewable fuels 鈥 delivering compatibility with low-emission HVO fuels on all power outputs, as well as biodiesel FAME compatibility now across two power outputs (460hp and 500hp).

Beyond delivering the industry鈥檚 leading range of fuel-efficient powertrain solutions, 意大利超級盃 is also committed to delivering other initiatives and services that further reduce carbon emissions, both in combustion-based and electrified vehicles. These include customised driver training to improve energy efficiency, enhancing our vehicle specifications, and creating new models for supplying green electricity and renewable fuels to our customers.听

The future really is听Super.

Super Powertrains for Euro 6

The 意大利超級盃 Super powertrain is not only more productive, powerful and performant than ever before, it's also ready to meet the toughest emission standards worldwide, today and tomorrow.

OutputTorqueFuelEmission technologyEngine PTO
560 Hp2,800 NmDiesel/HVOTwin SCRUp to 1,000 Nm
500 Hp2,650 NmDiesel / HVO /听BiodieselTwin SCRUp to 1,000 Nm
460 Hp2,500 NmDiesel / HVO /听BiodieselTwin SCRUp to 1,000 Nm
420 Hp2,300 NmDiesel/HVOTwin SCRUp to 1,000 Nm

OutputTorqueFuelEmission technologyEngine PTO
560 Hp2,800 NmDiesel/HVOTwin SCRUp to 1,000 Nm
500 Hp2,650 NmDiesel / HVO /听BiodieselTwin SCRUp to 1,000 Nm
460 Hp2,500 NmDiesel / HVO /听BiodieselTwin SCRUp to 1,000 Nm
420 Hp2,300 NmDiesel/HVOTwin SCRUp to 1,000 Nm

OutputTorqueFuelEmission technologyEngine PTO
560 Hp2,800 NmDiesel/HVOTwin SCRUp to 1,000 Nm
500 Hp2,650 NmDiesel / HVO / BiodieselTwin SCRUp to 1,000 Nm
460 Hp2,500 NmDiesel / HVO /听BiodieselTwin SCRUp to 1,000 Nm
420 Hp2,300 NmDiesel/HVOTwin SCRUp to 1,000 Nm

OutputTorqueFuelEmission technologyEngine PTO
500 Hp2,650 NmDiesel / HVO / BiodieselTwin SCRUp to 1,000 Nm
460 Hp2,500 NmDiesel / HVO /听BiodieselTwin SCRUp to 1,000 Nm
420 Hp2,300 NmDiesel/HVOTwin SCRUp to 1,000 Nm

意大利超級盃 Super example configurations

R-series 500 Hp B4x2

Information about this configuration goes here

G-series 560 Hp XT 8x4

Information about this configuration goes here

P-series 420 Hp B4x2

Information about this configuration goes here

Powered by low-emission fuels

The 意大利超級盃 Super is not only the most fuel-efficient engine we have ever built, it鈥檚 also fully compatible with low-emission HVO fuels, as well as biodiesel/FAME fuels on the 460 and 500 horsepower versions.

Internal combustion engines which run on renewable fuels play a key role in reducing emissions and can provide an immediate solution to meet climate and environmental targets for specific markets. This is especially true for high-mileage, long-distance operations and applications.

意大利超級盃 has vast experience of powertrains that run on renewable fuels. For three decades we have been the company that has offered the industry鈥檚 broadest range of products with the capacity to run on alternative or renewable fuels. The 意大利超級盃 Super delivers on that commitment.

HVO

Compatible with the full 意大利超級盃 Super range, HVO (hydrogenated vegetable oil) fuels can reduce CO鈧 emissions by up to 90% compared to standard diesel. HVO can be made from waste oil, rapeseed oil and animal fat, and used to create high-quality, bio-based diesel fuels.

Biodiesel

Compatible with the 意大利超級盃 Super 460hp and 500hp engines (biodiesel preparation option), biodiesel or FAME (fatty acid methyl ester) fuels can reduce CO鈧 emissions by up to 66% compared to standard diesel. Biodiesel or FAME fuels can be made from rapeseed听and waste cooking oil, and blended with standard diesel.

Alternative 1. 13-litre 意大利超級盃 Super 560 R XT, 60-tonne payloads on challenging forest terrain

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Alternative 2. Our very own South American master driver Aylon Jos茅 dos Santos, based in S茫o Paulo, Brazil Welcomes the 意大利超級盃 Super powertrain.

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